Cooperation terms:  Cooperation terms:
Tungsten carbide roller has characteristics of good wear resistance, high temperature red hardness, thermal fatigue resistance and thermal conductivity and high strength , have been widely used in high-speed wire rod, bar, rebar, seamless steel tubes, etc. Domestic production of tungsten carbide roller materials mostly WC- Co, WC- Co- Ni- Cr two series, and the content of Co, Co- Ni - Cr is in the range of 6wt% ~ 30wt%. From the use of perspective, tungsten carbide rollers has good mechanical properties, its flexural strength up to 2200 MPa or more, shock toughness up (4 ~ 6) × 10^6 J/ m^2, Rockwell hardness (HRA) is up to 78 to 90, widely in the high-speed wire rod rolling process, which is much higher than single-slot chilled cast steel or high speed steel rolls.Tungsten carbide is made of Tungsten Carbide Powder and binder phase (such as drilling, nickel, etc.), and then pressing and sintering, regardless of the conditions under cold rolled or hot rolled has excellent wear resistance, tungsten carbide rollers has been widely used in pre-finishing mill and finishing of high-speed wire rod currently. On the performance of tungsten carbide roller in hot-rolling wire rod , the material must meet the following requirements:
Tungsten carbide roller material design
Tungsten carbide roller category
Tungsten carbide roller production process control Carbide Roller,Carbide Ring,Mill of Rolling Line,Steel Wire Rod,Mill Rolling Finish Stand,Mill Roller Groove Type Luoyang Golden Egret Geotools Co., Ltd , https://www.xtchvaf.com
Parameter of KS Series Industrial Using Air Compressor
Model
Cylinder
Air Flow
RPM
Electrical power
Working pressers
Air tank
Volume
Weight
Dimension
DIA×QTY
M3/min
CFM
r/min
kw
hp
Mpa
L
M3
kg
mm
KS10
  55×1
0.08
2.8
950
1.1
1.5
0.8
50
0.045
65
860×350×710
KS15
  70×1
0.12
4.2
860
1.5
2.0
0.8
50
0.45
75
800×350×710
KS20
  55×2
0.17
5.95
950
2.2
3.0
0.8
80
0.07
130
1000×450×750
KS30
  70×2
0.25
8.75
860
2.2
3.0
0.8
80
0.07
150
1000×450×750
KS40
  70×3
0.4
14
860
3
4.1
0.8
175
0.175
230
1500×520×1050
KS55
  70×3
0.55
19.25
1100
4
5.4
0.8
175
0.175
280
1500×520×1050
KS75
 100×2
0.75
26.25
850
5.5
7.5
0.8
248
0.248
305
1650×580×1150
KS100
 100×3
1
35
850
7.5
10.2
0.8
200
0.248
340
1650×600×1200
KS150
 110×3
1.5
52.5
840
11
15.0
0.8
310
0.31
465
1650×650×1350
KS200
 125×3
2
70
900
15
20.4
0.8
410
0.41
580
1850×800×1500
KS240
 125×3
2.4
84
960
15
20.4
0.8
500
0.5
650
1900×880×1600
KSH20
LP 70×2
0.13
4.55
470
1.5
2.0
1.25
175
0.175
230
1500×520×1050
HP 55×1
KSH30
LP 70×2
0.21
7.35
720
2.2
3.0
1.25
175
0.175
260
1500×520×1050
HP 55×1
KSH40
LP 70×2
0.3
10.5
980
3
4.1
1.25
175
0.175
290
1500×520×1050
HP 55×1
KSH55
LP 70×2
0.45
15.75
1100
4
5.4
1.25
175
0.175
300
1500×520×1050
HP 55×1
KSH75
LP 100×2
0.6
21
680
5.5
7.5
1.25
248
0.248
320
1650×600×1200
HP 80×1
KSH100
LP 100×2
0.8
28
880
7.5
10.2
1.25
248
0.248
350
1650×600×1200
HP 80×1
KSH150
LP 125×2
1.2
42
740
11
15.0
1.25
310
0.31
480
1650×650×1400
HP 100×1
KSH200
LP 125×2
1.7
59.5
750
15
20.4
1.25
410
0.41
600
1850×800×1550
HP 100×1
KSH240
LP 125×2
2.1
73.5
840
15
20.4
1.25
500
0.5
620
1850×800×1600
HP 100×1
1.Price: FOB any port in china.
2. Minimum order: 1set.
3. Payment: T/T, L/C, O/A ect.
4. Shipping: 15-20days.
Â
KS series of industrial machine.
Â
1.Designed with low speed in operation, the air-compressor is quieter in motion and longer in lifespan.
Â
2.Feather valve is adopted with ihger efficiency.
Â
3.The core of air cleaner is made of imported filter paper, which acts well in filtering and absorbing noise and is durable.
Â
4.The electromagnetic switch is imported with famous brands as Schneider, Tai-an and ects.
Â
5.Superior piston ring imported from "Riken" of japan, which is durable and sealable.
Â
6.Labyrinth structure is applied in breather tunnel, which avolds oil puffing up.
Â
7.Some relevant working units undergo precision balance, which ensures smooth operation and low noise.
Â
8.One way valve is made from some new compound materials to ensure no air leaking.
Â
9.The panent technology of Zhejiang University is applied in makeing fan wheels, which achieve better result in cooling the temperature.
FAQ Collection:
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: What the exactly address of your factory?
A2: Our factory is located in No.9 Kaixuan Ave West,Economic Zone Quzhou, Zhejiang, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: What about the voltage of products? Can they be customized?
A5: Our standard voltage is 380V, 50HZ, 3phase. The voltage can be customized according to your equirement.
Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.
Q7: How long will you take to arrange production?
A7: we can delivery the normal goods within 7-15 days. Other nonstandard electrical items we will delivery within 25-30 days.
Q8: Can you accept OEM orders?
A8: Yes, with professional design team, OEM orders are highly welcome.
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
Product Description
Parameter of KS Series Industrial Using Air Compressor
Model
Cylinder
Air Flow
RPM
Electrical power
Working pressers
Air tank
Volume
Weight
Dimension
DIA×QTY
M3/min
CFM
r/min
kw
hp
Mpa
L
M3
kg
mm
KS10
  55×1
0.08
2.8
950
1.1
1.5
0.8
50
0.045
65
860×350×710
KS15
  70×1
0.12
4.2
860
1.5
2.0
0.8
50
0.45
75
800×350×710
KS20
  55×2
0.17
5.95
950
2.2
3.0
0.8
80
0.07
130
1000×450×750
KS30
  70×2
0.25
8.75
860
2.2
3.0
0.8
80
0.07
150
1000×450×750
KS40
  70×3
0.4
14
860
3
4.1
0.8
175
0.175
230
1500×520×1050
KS55
  70×3
0.55
19.25
1100
4
5.4
0.8
175
0.175
280
1500×520×1050
KS75
 100×2
0.75
26.25
850
5.5
7.5
0.8
248
0.248
305
1650×580×1150
KS100
 100×3
1
35
850
7.5
10.2
0.8
200
0.248
340
1650×600×1200
KS150
 110×3
1.5
52.5
840
11
15.0
0.8
310
0.31
465
1650×650×1350
KS200
 125×3
2
70
900
15
20.4
0.8
410
0.41
580
1850×800×1500
KS240
 125×3
2.4
84
960
15
20.4
0.8
500
0.5
650
1900×880×1600
KSH20
LP 70×2
0.13
4.55
470
1.5
2.0
1.25
175
0.175
230
1500×520×1050
HP 55×1
KSH30
LP 70×2
0.21
7.35
720
2.2
3.0
1.25
175
0.175
260
1500×520×1050
HP 55×1
KSH40
LP 70×2
0.3
10.5
980
3
4.1
1.25
175
0.175
290
1500×520×1050
HP 55×1
KSH55
LP 70×2
0.45
15.75
1100
4
5.4
1.25
175
0.175
300
1500×520×1050
HP 55×1
KSH75
LP 100×2
0.6
21
680
5.5
7.5
1.25
248
0.248
320
1650×600×1200
HP 80×1
KSH100
LP 100×2
0.8
28
880
7.5
10.2
1.25
248
0.248
350
1650×600×1200
HP 80×1
KSH150
LP 125×2
1.2
42
740
11
15.0
1.25
310
0.31
480
1650×650×1400
HP 100×1
KSH200
LP 125×2
1.7
59.5
750
15
20.4
1.25
410
0.41
600
1850×800×1550
HP 100×1
KSH240
LP 125×2
2.1
73.5
840
15
20.4
1.25
500
0.5
620
1850×800×1600
HP 100×1
1.Price: FOB any port in china.
2. Minimum order: 1set.
3. Payment: T/T, L/C, O/A ect.
4. Shipping: 15-20days.
Â
KS series of industrial machine.
Â
1.Designed with low speed in operation, the air-compressor is quieter in motion and longer in lifespan.
Â
2.Feather valve is adopted with ihger efficiency.
Â
3.The core of air cleaner is made of imported filter paper, which acts well in filtering and absorbing noise and is durable.
Â
4.The electromagnetic switch is imported with famous brands as Schneider, Tai-an and ects.
Â
5.Superior piston ring imported from "Riken" of japan, which is durable and sealable.
Â
6.Labyrinth structure is applied in breather tunnel, which avolds oil puffing up.
Â
7.Some relevant working units undergo precision balance, which ensures smooth operation and low noise.
Â
8.One way valve is made from some new compound materials to ensure no air leaking.
Â
9.The panent technology of Zhejiang University is applied in makeing fan wheels, which achieve better result in cooling the temperature.
FAQ Collection:
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: What the exactly address of your factory?
A2: Our factory is located in No.9 Kaixuan Ave West,Economic Zone Quzhou, Zhejiang, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: What about the voltage of products? Can they be customized?
A5: Our standard voltage is 380V, 50HZ, 3phase. The voltage can be customized according to your equirement.
Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.
Q7: How long will you take to arrange production?
A7: we can delivery the normal goods within 7-15 days. Other nonstandard electrical items we will delivery within 25-30 days.
Q8: Can you accept OEM orders?
A8: Yes, with professional design team, OEM orders are highly welcome.
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
1. Sufficient anti-fracture strength;
2. Good abrasion resistance;
3. The smooth surface finish;
4. Excellent corrosion resistance, thermal fatigue, thermal cracking performance.
Tungsten carbide roller rings can working in bad conditions , small profile rolling (especially rebar rolling) process conditions is harsher than the high-speed wire rod, and therefore corresponds to the profile rolling ,tungsten carbide rollers recommend using high binder phase carbide.
Pre-finishing all vehicles roller should ensure its high toughness, strength, rigidity and thermal conductivity, followed before considering its wear resistance. When designing each vehicles roller, pre-finishing materials should choose carbide grades of Co, Co- Ni- Cr binder content is high (greater than or equal to 25wt%) , requiring an average WC grain size of coarse (5μm ~ 6μm), to obtain a higher shock toughness, proper strength and hardness. For the finishing of the roller movements, particularly the last two rollers of the finish rolling, which suffered load is small, and high relative velocity of the material to be pressed (80 m / min ~ 120 m / min). In this case, the wear resistance of the roller to be the most important requirements, and must ensure the strength , timpact toughness and hardness of a reasonable match, so the binder of Co / Ni content ratio and the average grain WC control of particle size and other factors must have greater control in front of different pre-finishing rolling roll.
According to the structure of tungsten carbide rollers, it can be divided into solid tungsten carbide roller and composite tungsten carbide roller. Solid tungsten carbide rollers have been widely used in pre-finishing and finishing stands high speed wire rod mill (including fixed reducing the rack, pinch roller rack). Composite tungsten carbide roller is made of cemented carbide and other materials, and it can be divided into tungsten carbide composite roll rings and solid tungsten carbide Composite Roller. Tungsten carbide composite roll rings mounted on the roller shaft; solid tungsten carbide composite roller will be directly cast in the roll axis to form a whole, a large load is applied to the rolling mill.
Tungsten carbide rollers produced by powder metallurgy method, the key to its process control is the chemical composition of the material and the mixture was prepared, pressed molding, sintering and deep processing and other preparation process parameters.
1. Preparation of starting material (WC focus quality): As the WC raw material and quality control of the use of different levels of quality may fluctuate, resulting in adverse effects on microstructure.
2. Preparation of the mixture: Mixture preparation is the key to the production process of the roller, the roller of failure modes - trachoma, mainly generated by this procedure.
3. Pressing: roller pressing is an important process of the roller mill.
4. Sintering: roller sintering is to determine the final quality of the roller production processes, use of advanced low-pressure sintering technology, HIP sintering technology can greatly improve the performance of roller.
5. Deep processing: deep processing rollers have a greater impact on the quality and accuracy of the roller surface.
Model NO.: KS100
Type: Piston
Weight: 340kg
Power: 10HP-4 Pole Electric Motor
Air Capacity: 1m3/Min, 35cfm
Voltage: 380V, 50Hz, 3phase
Air Tank Volumn: 200L
Trademark: kaishan
Transport Package: Carton or Wooden Case
Specification: 1650*600*1200
Origin: Zhejiang, China
HS Code: 8414809090
Model NO.: KS100
Type: Piston
Weight: 340kg
Power: 10HP-4 Pole Electric Motor
Air Capacity: 1m3/Min, 35cfm
Voltage: 380V, 50Hz, 3phase
Air Tank Volumn: 200L
Trademark: kaishan
Transport Package: Carton or Wooden Case
Specification: 1650*600*1200
Origin: Zhejiang, China
HS Code: 8414809090
Product Description